Industry 4.0
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Implementation of Industry 4.0
Aaran 1 is a mid-sized manufacturer of aerospace-grade machined components, supplying both domestic and export clients. The shop floor houses 60 CNC machines, which include high-precision turning and milling centers used for components with tight tolerances and demanding quality requirements.
Aaran 1 is operating three 8-hour shifts per day, running 24/7 to meet projected output and delivery timelines.
The Challenge Before The Leanworx Solution
Real-Time Downtime Analysis and Spindle Utilization Tracking
Leanworx was implemented across all 60 machines, capturing real-time machine signals including:
- Spindle on/off status
- Idle time
- Machine-level downtime reasons (automated + optional operator inputs)
- Shift-wise usage comparisons
Benefits:
- Track downtime minute by minute for every machine and shift
- Generate daily reports showing spindle utilization percentages
- Segment performance by shift, cell, and machine type
- Identify recurring downtime categories using Pareto charts
Leanworx reports became a part of daily operations:
Spindle Utilization
Spindle utilization charts
posted on the floor
Shift Comparisons
Shift-wise comparisons displayed weekly
Downtime Trends
Downtime Trends reviewed in weekly ops meetings
Pareto Charts
Pareto charts used to address recurring machine-level losses
To know more details about the Lean works please click on to http://www.leanworxcloud.com/